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Blast furnace ferronickel production process mainly is dry sieving ore (bulk crushing) ingredients, sintering sinter and coke into blast furnace smelting flux and block nickel iron ingot and slag water quenching producing nickel ingot iron and slag.
The principal vanadium bearing ores are generally crushed, ground, In the Republic of South Africa, the recovery of high vanadium slags from titaniferous magnetites has produces a slag containing substantial amounts of titania and pig iron ingot. Chemical analyses of two ingots.
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0.2 to 0.4 tons of slag, and 2.5 to 3.5 tons of blast furnace gas containing up to 100 pounds (lb) of dust. The molten iron and slag are removed, or cast, from the furnace periodically. The casting process begins with drilling a hole, called the taphole, into the clay filled iron notch at the base of the hearth.
Slag products ironlamibetromba.be. Iron How Products Are Made. Separating the iron from the slag 2 The melted iron sinks to the bottom of the furnace The limestone combines with the rock and other impurities in the ore to form a slag which is lighter than the iron and floats on top As the volume of the charge is reduced is continually added at the top of the furnace.